Desofin    Grain Refiner For Brass  Additional Information
TM
Product Form:

  • DesofinTM  was normally sold in capsules of 25 or 50 grams, new one is 60 grams.
Custom capsule weights are also available.   Our new formula  is much cheaper for you.
Consumption:

  • 100 grams of DesofinTM   are  recommended now per metric ton of melted brass to be inoculated.    
This equates to one 50 grams capsule for each 500 kg of melted brass.   The new  formula will
doubles grain refining so that one new 60 grams tube is sufficient for 500 kg refining.        
Alloy Requirements:

  • Best casting results will occur with clean yellow brass ingot.   The basic brass must be   
free of inclusions which are identified by a visual check of the polished surface.   Good    
grain refinement usually occurs when the copper contents is between 57 and 63 percent.  
  • Optimal grain refinement usually occurs when the copper content is 59.5 percent the   
aluminum content is 0.6 percent.
  • DesofinTM has been used to lower the casting temperatures and increase the castability   
and  fluidity of the aluminum bronze, red brass and tin bronze, however it will not produce  
grain refinement in these materials.
Methods of Use:

Additional information on alloys
  • As a safety precaution, care should be taken to preheat the Desofin   capsules on the  
furnace rim, shelf, etc. so they are free of any moisture.
  • Any adjustments to the aluminum or zinc content of the melt should be made prior to  
adding DesofinTM .   The surface of the melt should be reasonably free of slag.
  • DesofinTM   should be added to the melt by immersing the capsules atleast 100 cm. below the
liquid metal surface using a bell shaped plunger and the furnace should be in low tap.
Expected Benefits:

Depending on the alloy composition, the use of DesofinTM   can result in the following casting benefits:   
  • Improved Fluidity of the metal to be cast.   One new tube can revive the fluidity of five metric tons of brass when desired
  • Lower the casting Temperatures are possible depending on the size of the part to be cast and the   type of mold to be used.   Generally
    between 940 and 980 degrees C for beryllium copper molds.
  • Lower temperatures are possible if the iron steel molds are used.
  • Cracking Tendencies of the parts to be cast are greatly reduced and most often, cracks
are eliminated.
  • The occurrence of the sinks is greatly reduced.
  • Lead is more uniformly distributed in the fine grain structure.
  • There are no halogen gases evolved with the new formula now.
Potential Savings:

Using DesofinTM   can result in the following savings:
  • Savings over the cost of purchasing fine grained ingot.
  • Reduction of casting scrap.
  • Reduction in finishing and rework costs.
  • Energy savings resulting from lower casting temperatures.
  • It is not necessary to refine foundry scrap, i.e. gates, risers and turnings already grain refined.
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